1018 Steelby Ambhe Ferro Metal Processors Private Limited
Grade Comparison

1018 vs 1045 Steel — How to Choose

Both are plain-carbon bar steels, but 1045 carries more than double the carbon of 1018. That single difference decides strength, hardness, machinability, weldability and cost. Here is how to pick the right one for your part.

The short answer

Choose 1018 when the part is welded, formed or machined and strength demand is modest — studs, pins, brackets, weldments and carburised wear parts. Choose 1045 when the part must carry real load or be through-hardened — shafts, axles, gears, spindles and keyed components. 1018 is easier to weld, form and machine; 1045 is stronger and hardenable. If 1045 still isn't strong enough, the next step is an alloy grade such as EN19 / 4140.

1018 vs 1045 — side-by-side comparison

Typical values. Mechanical properties depend on section size and heat-treatment condition.
Property10181045
TypeLow-carbon (mild) steelMedium-carbon steel
Carbon (C)0.15–0.20%0.43–0.50%
Manganese (Mn)0.60–0.90%0.60–0.90%
Silicon (Si)0.30% max0.15–0.35%
Sulphur (S)0.050% max0.050% max
Phosphorus (P)0.040% max0.040% max
Tensile strength400–480 MPa (as-rolled)620–720 MPa (normalised); higher when Q&T
Yield strength220–310 MPa340–460 MPa (normalised)
Elongation15–25%15–20%
Hardness110–150 HB180–230 HB (normalised)
Through-hardeningNo — carbon too lowYes — quench & temper
Case hardeningYes — carburise readilySurface-hardenable by induction/flame
MachinabilityGood (best cold-drawn)Moderate; harder on tooling
WeldabilityExcellent — no preheat neededLimited — preheat & post-heat advised
Relative costLowerSlightly higher
Equivalents070M20, S20C, C15–C18C45 (1.0503), S45C, 080M46
Typical useStuds, pins, brackets, weldmentsShafts, axles, gears, spindles

Q&T = quenched and tempered. Actual values for a heat are confirmed on the mill test certificate.

Why the carbon difference matters

The number in each designation points to carbon content: 1018 carries about 0.18% carbon, 1045 about 0.45%. Carbon is the single biggest lever on a plain-carbon steel's behaviour. More carbon means more strength and hardness potential, but less ductility, harder machining and tougher welding.

At 0.18% carbon, 1018 stays soft and forgiving. It welds without preheat, cold-forms and cold-heads well, and machines cleanly in the cold-drawn condition. What it cannot do is reach high hardness by quenching — there simply isn't enough carbon to form a hard martensitic structure through the section. The practical answer for a hard surface on 1018 is carburising, which adds carbon to the skin.

At 0.45% carbon, 1045 crosses into medium-carbon territory. It responds to quench-and-temper heat treatment and can be surface-hardened by induction or flame, so it suits parts that carry load or wear. The trade is that welding needs preheat and slow cooling to avoid cracking, and machining wears tooling faster than 1018.

When to choose each grade

Choose 1018 when…

  • The part is welded or fabricated and you want no preheat fuss
  • Strength demand is modest — brackets, base plates, spacers, light frames
  • You are cold-forming, cold-heading or bending
  • You need a clean cold-drawn finish on turned components
  • The wear surface will be case-hardened by carburising
  • Cost and easy fabrication matter more than load capacity

Choose 1045 when…

  • The part carries real mechanical load — shafts, axles, spindles
  • You need higher strength and hardness in the same size
  • The part will be through-hardened by quench and temper
  • A wear surface will be induction- or flame-hardened
  • The component is keyed, splined or otherwise stressed
  • See 1045 / S45C steel on ambhe.com for full data

How to decide between 1018 and 1045

  1. Start with the load. If the part carries meaningful stress or torque, lean to 1045. If it mainly holds shape or position, 1018 is enough.
  2. Check whether it must harden. Need through-hardness? That rules out 1018 — go 1045. Need only a hard skin? 1018 carburised works well.
  3. Weigh the welding. Heavy welding favours 1018 for its forgiving weldability. 1045 welds only with preheat and controlled cooling.
  4. Factor in machining volume. Both machine acceptably, but 1018 (cold-drawn) is kinder to tooling at high volumes; 1045 wears tools faster.
  5. If 1045 is still short on strength, step up to an alloy grade such as EN19 / 4140, which through-hardens deeper and reaches higher tensile.

1018 vs 1045 — frequently asked questions

Is 1045 stronger than 1018?
Yes. With about 0.45% carbon against 0.18%, 1045 has higher tensile and yield strength and reaches far higher hardness. Normalised 1045 runs roughly 620–720 MPa tensile versus 400–480 MPa for as-rolled 1018, and 1045 can be quenched and tempered for more. 1018 is chosen for fabrication ease, not strength.
Which is easier to weld, 1018 or 1045?
1018 is much easier to weld. Its low carbon lets it weld by common processes without preheat or special precautions. 1045's higher carbon raises the risk of hard, brittle zones and cracking, so welding it needs preheat, matched filler and slow cooling. For heavily welded assemblies, 1018 is the safer choice.
Can 1018 be hardened like 1045?
Not through the section. 1018 has too little carbon to through-harden by quenching, so it is case-hardened by carburising — carbon is added to the surface, then the skin is hardened. 1045 through-hardens by quench and temper and can also be induction- or flame-hardened on a wear surface.
Which machines better, 1018 or 1045?
1018 generally machines more easily, especially in the cold-drawn condition, and is gentler on tooling. 1045 is harder, so it wears tools faster and may need slower speeds. Neither is a free-cutting grade — for very high machining volumes, a leaded or sulphurised grade such as EN1A is better suited.
Are 1045 and S45C the same?
They are near-equivalents. SAE 1045, JIS S45C and EN C45 all describe a medium-carbon steel around 0.45% carbon with similar properties. Minor differences exist in the chemistry windows between standards, so confirm the specific requirement on the mill test certificate when a part demands a tight tolerance.
Can I use 1018 instead of 1045 to save cost?
Only if the part does not need 1045's strength or hardness. Substituting 1018 into a loaded shaft or a part meant to be through-hardened will under-perform. For low-stress, welded or formed parts, 1018 is both cheaper and easier to fabricate, so it is the better choice there.

Where to source 1018 and 1045 steel

Ambhe Ferro is an engineering-steel manufacturer with two factories in MIDC Murbad, near Kalyan — about 80 km from Mumbai Port and JNPT. We roll and finish 1018 and 1045 steel at our units and dispatch quickly across the Mumbai–Pune–Nashik corridor and pan-India. Regular dispatches go to buyers in Mumbai, Navi Mumbai, Thane, Vasai–Virar, Pune, Pimpri-Chinchwad, Chakan, Nashik, Ahmednagar, Aurangabad, Kolhapur, Nagpur, Rajkot, Ahmedabad and Bengaluru; exports are arranged on request. Order as hot-rolled rounds, bright bars, hexagons or RCS against your size and tonnage, with a heat-wise mill test certificate on every dispatch. MOQ is 5 MT per size.

Need 1018 or 1045? Let's Talk

Tell us the grade, form, size, and tonnage. Ambhe Ferro responds with pricing, availability, and lead time — and a mill test certificate on every heat.